Thanks for the quick response, the tweeters haven't been installed yet as I was actually trying to get a baseline and make sure everything was ok before I install them. So far the midbasses look fine. I even ran the factory speakers through DATS.
I've only heard the sweeps from the DATS and some music (fullrange) at very low volume when I ran foobar by mistake not realizing my DATS was still connected and it would play right through it. Volume was very low so I don't think it would have been damaged by the full freequency range it saw and what I heard was too low to judge sound quality. This was all after my testing so issue existed previously.
The one with the choppy response was from the Buzz and Rub test which I have ran several times, the Fs may change but the results don't, I will get one value well below spec and one near it and the driver will fail (failure is based on repeatable from one to the other based on a set tolerance, I was using the standard tolerance of 40% for Fs, its 100% for Zmax)
I bought them through Crutchfield so shorterm I may just get them wired up to test in the car sitting on the dash before I even modify the A-pillar, long term, I've been thinking about getting a 12V system set-up in the shop, so far I just haven't wanted to invest in the power supply because I would want something large to run Amps, not just a HU.
Thanks for your insight, I definitely need to give them the benefit of the doubt until I get them installed and dynamically tested properly...