Had some time this weekend to pull the Frog bynines and replace with the factory speakers (for now) - took some measurements to make baffles and also to get dampener and such ready for the next go round.
Picked up some materials to fabricate these baffles:
Thought I'd try something different, or at least new to me. Still have the baffles from the Challenger that I used as templates (along with the factory speakers) - but instead of MDF or ABS, I used aluminum:
Jigsaw worked quite well for the cutting, then drilled and tapped for the machine screws to secure everything:
Was a little apprehensive about using aluminum to tap and hopefully the threads hold, but this stuff is pretty heavy duty, they use it for tractor trailer parts at a truck manufacturer:
Initial impressions are fairly good. All the screws held great, tightened down with no stripping. And they are spaced perfectly to fit into the bynine cutouts on the carrier plates. Definitely anxious to fabricate the rest and get these installed.
Oh, and anyone who is a DIY in their driveway kind of person like me, this thing has become a lifesaver:
Works perfect for setting up next to the vehicle and placing almost anything right there - tools, sheets of dampener, and especially the door panels. I greatly dislike leaning the panels up against the side of the car or truck, or trying to find a place in the garage to lay them (usually end up on the hood of the lawnmower) - but this Keter table is perfect. And it folds up to hardly take away any space when not in use.