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Thread: Jay's 2012 Kia Rio5 Build log

  1. Back To Top    #101
    Noob JayinMI's Avatar
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    Re: Jay's 2012 Kia Rio5 Build log

    A little more work...







    Jay

  2. Back To Top    #102
    Noob JayinMI's Avatar
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    Re: Jay's 2012 Kia Rio5 Build log

    Quote Originally Posted by Afghan Vet View Post
    Looking good Jay!!!
    Thanks!

  3. Back To Top    #103

    Re: Jay's 2012 Kia Rio5 Build log

    Damn that's a dirty illusion.......lol, time for a lil compressed air!

  4. Back To Top    #104
    Noob JayinMI's Avatar
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    Re: Jay's 2012 Kia Rio5 Build log

    Quote Originally Posted by claydo View Post
    Damn that's a dirty illusion.......lol, time for a lil compressed air!
    Don't have a compressor at the house. You should see my Dayton 10!

    Little more work...

    Mocking up a kerf on a compound angle.















    Need to see if I can dig up a slot cutting bit and router some angles and cut out the center, but looks like it should work like I want.

    Jay

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    Re: Jay's 2012 Kia Rio5 Build log

    Damn jay, I'm not seeing the big picture yet, but I suspect a dope outcome.......

  6. Back To Top    #106
    Noob JayinMI's Avatar
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    Re: Jay's 2012 Kia Rio5 Build log

    I scrapped those pieces (since they weren't going to work like I wanted.) And started over. Luckily the pieces above worked as a "proof-of-concept" and to help line things up while kerfing the new pieces.



    Made 3 1/4" templates and 2 out of 1/2".
    1/2" will be the front, 1/4" pieces will be the back.
    I made all my pieces, routered all the edges how I wanted, and THEN cut the kerfs. Seemed to work better.



















    Jay

  7. Back To Top    #107
    Noob JayinMI's Avatar
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    Re: Jay's 2012 Kia Rio5 Build log




  8. Back To Top    #108
    Owner BigAl205's Avatar
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    Re: Jay's 2012 Kia Rio5 Build log

    If you kept the sawdust, you can mix it with wood glue and fill the gaps making it solid again

  9. Back To Top    #109
    Noob JayinMI's Avatar
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    Re: Jay's 2012 Kia Rio5 Build log

    Quote Originally Posted by BigAl205 View Post
    If you kept the sawdust, you can mix it with wood glue and fill the gaps making it solid again
    I used fiberglass reinforced body filler, of the short strand variety. Seemed like it would be stronger overall. Also, one of the kerfs broke, so I figured it would help hold it together.

    Jay

  10. Back To Top    #110
    Noob Rockinridgeline's Avatar
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    Re: Jay's 2012 Kia Rio5 Build log

    Impressive work Jay

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